4f
PORT OF SEATTLE MEMORANDUM COMMISSION AGENDA Item No. 4f ACTION ITEM Date of Meeting May 24, 2016 DATE: May 18, 2016 TO: Ted Fick, Chief Executive Officer FROM: Ralph Graves, Senior Director, Capital Development Mike Tasker, Senior Manager, Aviation Facilities & Infrastructure Dwight Rives, Director, Port Construction Services SUBJECT: Air Cargo 4 HVAC Upgrade Project at Seattle-Tacoma International Airport (WP 105074; CIP #C800017) Amount of This Request: $310,000 Source of Funds: Airport Development Fund Est. Total Project Cost: $308,276 Est. State and Local Taxes: $19,046 ACTION REQUESTED Request Commission ratification of the Air Cargo 4 HVAC Upgrade, Work Project (WP) 105074, as an authorized project with a budget total of $310,000. SYNOPSIS The Air Cargo 4 HVAC Project had a cost overrun from $290,000 to $308,276. This amount exceeds the project budget of $290,000 and the $300,000 threshold for Commission authorization. This is primarily due to two factors: 1. The Aviation Facilities and Infrastructure (F&I) engineer who was originally managing this project departed the Port. Due to a misunderstanding over who would assume project management duties, budget and actual cost for design, bidding and construction were not subsequently monitored at the project level. 2. Port Construction Service (PCS) budget was adjusted to account for additional construction costs required to complete the project, but the sales tax on the small works contract utilized to perform the project was not accounted for when tracking total project cost. In order to prevent this issue in the future, F&I and PCS will coordinate a formal project handoff and reassign project roles and responsibilities. We will also account for sales tax on construction contracts in our project budgets and cost tracking. Template revised May 30, 2013. COMMISSION AGENDA Ted Fick, Chief Executive Officer May 18, 2016 Page 2 of 3 BACKGROUND In September 2015, staff undertook a small capital project to provide new HVAC units for the Air Cargo 4 Building. The building is used mostly by Port Aviation Maintenance, although there are other Port offices located there. The existing units were failing and the second floor was particularly uncomfortable. Project roles were defined as follows: F&I would act as sponsor, perform the engineering design, and manage the project. PCS would execute the small works contract, provide construction management services, and utilize Port crews to remove ceilings and perform selective demolition in the work areas. The project budget was established at $275,000 (i.e., $260,000 for PCS and $15,000 for F&I). Of the total PCS project budget, $200,000 was designated for an outside mechanical contractor to install the new units. The remaining $60,000 was designated for a PCS Construction Manager (PCS CM) to provide construction management services, and for the PCS crew to perform selective demolition. The lowest qualified bid for the small works contract came in at $197,700 not including Washington State sales tax (WSST). PCS crews worked well with the Mechanical Contractor, and there were no significant problems with the contract. A change order was required for natural gas regulators and for an electrical disconnect, not specified in the original design, for $2,787, bringing the new contract total to $200,487 without WSST. During the construction phase, the F&I engineer that was originally managing this project was hired away from the Port. PCS and F&I each assumed that the other would assume the project management role. As a result, budget and the actual costs for design, bidding and construction were not monitored at the project level. During permit inspection, the Building Department directed PCS to seal off some openings that might allow dangerous spread of exhaust fumes from the garage area of the building. At the time PCS started the repairs, not all costs had been identified, and it appeared that PCS costs would be within the existing budget. The PCS CM felt it was in the best interest of the project to start on these required repairs, with the intent of tracking the costs, and requesting additional funds if necessary. At this time, PCS was informed by the CPO Contract Administrator for the small works mechanical contract (SW-0318452) that Project 105074 was showing as over budget. Analysis by the PCS CM and the CPO Contract Administrator determined that previous costs showing in PeopleSoft from earlier phases of the project, along with the unaccounted sales tax, increased the total project cost to $308,276. This amount exceeds the authorized project budget of $290,000 and the $300,000 threshold for Commission authorization. The current cost summary for Work Project 105074 is as follows: Design and bid work prior to PCS starting the project: $38,430.96 Revised March 28, 2016 pjw COMMISSION AGENDA Ted Fick, Chief Executive Officer May 18, 2016 Page 3 of 3 Current estimated PCS costs including tax on contract and stated overruns: $269,844.95 Total projected actual project costs: $308,275.91 FINANCIAL IMPLICATIONS Budget/Authorization Summary Capital Expense Total Project Original Budget $290,000 $0 $290,000 Previous Authorizations $0 $0 $0 Current request for authorization $310,000 $0 $310,000 Total Authorizations, including this request $310,000 $0 $310,000 Remaining budget to be authorized $310,000 $0 $310,000 Total Estimated Project Cost $308,276 $0 $308,276 Project Cost Breakdown This Request Total Project Project Specific Small Works Contract SW-0318452 $219,533.26 $219,533.26 PCS provided work under WP 105074 $50,311.69 $50,311.69 F&I design & bid cost prior to PCS starting project $38,430.96 $38,430.96 Total $308,275.91 $308,275.91 Small Works Contract Information Contract Award Date November 11, 2015 Original Period of Performance November 11, 2015 January 30, 2016 Previous Contract Extensions 106 Working Days Contract Extension this authorization 0 Days Current Contract Completion Date May 15, 2016 Original Contract Amount $197,700.00 Previous Change Orders Executed $2,787.00 Current Contract Amount $200,487.00 Sales Tax $19,046.26 Total Contract $219,533.26 This work project rolls up under the Aviation Small Jobs CIP (C800017). The funding source is the Airport Development Fund. ATTACHMENTS TO THIS REQUEST None. PREVIOUS COMMISSION ACTIONS OR BRIEFINGS None. Revised March 28, 2016 pjw
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