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PORT OF SEATTLE MEMORANDUM COMMISSION AGENDA Item No. 6d ACTION ITEM Date of Meeting March 24, 2015 DATE: March 17, 2015 TO: Ted Fick, Chief Executive Officer FROM: Dave Soike, Director, Aviation Facilities and Capital Program Wayne Grotheer, Director, Aviation Project Management Group SUBJECT: North Satellite Renovation & North Satellite Transit Station Lobbies Project (CIP #C800556) Seattle-Tacoma International Airport Amount of This $1,954,000 Source of Funds: Airport Development Fund Request: Revenue Bonds and Est. Total Project Cost: $421,682,944 Passenger Facility Charges Est. State and Local $28,951,600 Taxes: ACTION REQUESTED Request Commission authorization for the Chief Executive Officer to take the following actions related to the North Satellite (NSAT) Renovation & North Satellite Transit Station (STS) Lobbies Project at the Seattle-Tacoma International Airport: (1) increase the project scope to expand the baggage handling system (BHS) to facilitate the previously approved building expansion, increasing the estimated total project cost by $14,400,000 for a revised total of $421,682,944; and (2) complete the BHS design for $1,954,000, included within the $14,400,000 above and execute amendments to existing design, planning, and program management consulting contracts accordingly. SYNOPSIS A key factor in renovating and expanding the North Satellite is meeting the Port's and Alaska Air Group's (AAG) vision, project objectives, and specific requirements. The Port and AAG share goals for the North Satellite including: compliance with applicable codes to ensure life safety, improved passenger experience, increased level of service, and passenger comfort. It is also important to minimize, to the greatest extent possible, negative impacts to operations during construction, including continuity of baggage sorting. In order to meet the customer experience level - of-service goals and to minimize construction impacts to operations for the NSAT project, the baggage system must be expanded concurrent with the expansion of the building. This would ensure sufficient baggage system capacity during the renovation of the existing building. Renovation requires shutdown of the existing pier sort baggage system. Future construction of the Baggage Recapitalization program will affect baggage capacity throughout the Airport's system. Completing the North Satellite baggage expansion early provides capacity to Template revised May 30, 2013. COMMISSION AGENDA Ted Fick, Chief Executive Officer March 17, 2014 Page 2 of 7 support baggage operations affected by this future construction. At completion of the NSAT project, the entire baggage system would provide AAG and the Port sufficient capacity and transport rates to accommodate the current rate of growth for the future. The timing of constructing this baggage expansion impacts the phased construction of the larger North Satellite renovation and expansion project. To minimize any potential impacts and to ensure efficiencies, Port staff determined and AAG agreed that the baggage expansion should be implemented as part of the North Satellite renovation and expansion project by the General Contractor/Construction Manager (GC/CM). If done separately, both projects would require extensive modifications to the base building infrastructure that would severely hamper AAG operations and create a higher potential for conflict between construction projects. By timing the work to coincide with the larger North Satellite renovation project, the Port can better coordinate the installation of all infrastructure required by the project. BACKGROUND Original passenger forecasts for the NorthSTAR program indicated that the original baggage refurbishment project (currently under construction) would provide sufficient capacity for the expected traffic levels for the duration of the NorthSTAR program. The analysis leading to the decision to expand the satellite revealed the refurbished North Satellite (C88) baggage system will be near or at capacity at the opening of the expanded 20-gate facility in 2020. The Port Commission approved the expansion of the NSAT in August 2014 supported by approvals from the airlines by a majority-in-interest vote, support of AAG Executive Leadership and the recommendation of Port staff. NorthSTAR quarterly program updates to the Commission have included the allowance that the baggage system requirements would be evaluated to determine if the existing system needed to be expanded. Staff is now recommending the baggage system be expanded and is requesting it be added to the scope of the NSAT project. This requires that the NSAT budget be increased by $14,400,000 for a total budget of $421,682,944. It is requested that $1,954,000 be authorized for design to expand the baggage system. PROJECT JUSTIFICATION AND DETAILS The Port, collaborating with AAG, completed a thorough analysis of the baggage expansion and compiled recommendations to maximize the existing C88 baggage system by creating a cohesive and efficient baggage handling system to support the NSAT project and Alaska's future growth. The report concluded that a total of 18 piers will be required to provide adequate baggage capacity through completion of the 20-gate North Satellite project. The existing NSAT system has 11 piers resulting in the need to add 7 piers. In addition, other planned Airport projects require Airport-wide baggage capacity to be reduced during construction. The forecast of baggage capacity after completion of the NSAT expansion indicates that there may be 3-4 piers of spare capacity for future growth. A major secondary benefit of expanding the NSAT baggage system is that the additional capacity created can be immediately utilized by airlines temporarily displaced during construction phasing of other Airport capital projects. This project aids in the development of an overall capital phasing program for the Airport baggage system. COMMISSION AGENDA Ted Fick, Chief Executive Officer March 17, 2014 Page 3 of 7 Project Objectives Replace and/or modify the baggage infrastructure to support the building expansion, improve efficiency, and to reduce operating and maintenance costs. Scope of Work Add 7 new sort piers built within the newly created bag well as part of the 9 bay expansion to the satellite. Speed up North Satellite tunnel conveyors to increase capacity to accommodate NorthSTAR traffic levels Replace Master Control Panels (MCPs) located in the main terminal Provide adequate transfer bag input belts to better accommodate final North Satellite AAG baggage operations. Schedule Q2 2015 Begin design Q3 2015 Complete 60% design Q1 2016 Complete 90% design Q1 2016 Commission Authorization for Construction Q3 2016 Begin Construction Q3 2017 Utilize BHS system Q2 2018 Substantial Completion for BHS FINANCIAL IMPLICATIONS Budget/Authorization Summary Capital Expense Total Project Original Budget $194,300,000 $5,000,000 $199,300,000 Previous budget increase $207,182,944 $800,000 $207,982,944 Proposed budget increase $14,400,000 $0 $14,400,000 Revised budget $415,882,944 $5,800,000 $421,682,944 Previous Authorizations $55,464,800 $200,000 $55,664,800 Current request for authorization $1,954,000 $0 $1,954,000 Total Authorizations, including this request $57,418,800 $200,000 $57,618,800 Remaining budget to be authorized $358,464,144 $5,600,000 $364,064,144 Total Estimated Project Cost $415,882,944 $5,800,000 $421,682,944 Project Cost Breakdown This Request Total Project Budget Construction Phase $334,344,600 Design Phase $1,954,000 $58,386,744 State & Local Taxes (estimated) $28,951,600 Total $421,682,944 COMMISSION AGENDA Ted Fick, Chief Executive Officer March 17, 2014 Page 4 of 7 Budget Status and Source of Funds This project is included in the 2015 2019 capital budget and plan of finance with a budget of $401.5 million. The proposed budget increase will be transferred from the Aeronautical Allowance CIP (C800404) resulting in no net change to the Aviation Division capital program. The Airport Development Fund (augmented as needed with the issuance of commercial paper) continues to be the initial source of funds for this project but funding for the entire project will include Passenger Facility Charge revenues (PFCs) and future revenue bond issues. The Port anticipates issuing revenue bonds in 2015. The terms under which AAG will participate in the Port's NorthSTAR Program costs have been established via an April 5, 2012, Letter of Agreement between the Port and AAG. The airlines were briefed on December 18, 2013, with regard to the decision to expand the NSAT and the resultant increase in budget. The formal majority-in-interest (MII) project approval process outlined in the Signatory Lease and Operating Agreement (SLOA) will be followed, with the Port submitting a ballot to the airlines seeking approval to construct the expanded baggage system. Financial Analysis and Summary CIP Category Renewal and Replacement Project Type Terminal Infrastructure Risk adjusted discount rate N/A Key risk factors N/A Project cost for analysis $422M Business Unit (BU) Terminal Effect on business performance NOI after depreciation will increase IRR/NPV N/A CPE Impact $1.32 by 2021. The actual CPE impact for this project could be lower depending on the amount of PFCs applied to construction costs and on revenue bond debt service. Lifecycle Cost and Savings An adequate estimate of staff hours and materials expense to operate the expanded system is not available due to the early stage of project design. However, staff will provide an accurate estimate as design progresses. It is already understood that the expansion of the existing system will employ variable frequency drives, high efficiency motors, and a new control system, all intended to improve system energy efficiency. These features are consistent with the operation of the existing system. STRATEGIES AND OBJECTIVES The anticipated growth in domestic and international enplanements will require additional capacity in baggage processing for all airlines throughout the Airport. This project supports the Port's Century Agenda objective of meeting the region's air transportation needs at Sea-Tac Airport for the next 25 COMMISSION AGENDA Ted Fick, Chief Executive Officer March 17, 2014 Page 5 of 7 years. This project also supports the Aviation Division's strategy of anticipating and meeting the needs of our tenants, passengers, and the region's economy. This is one of a number of projects that are directly tied to the One-Time Reallocation (Airline Realignment) program and that are in alignment with AAG's plan to consolidate its gate operations onto the NSAT and Concourses C and D. The NSAT expansion is also in alignment with Airport master plan development objectives that identify the NSAT as the most logical location for near-term expansion of Airport capacity. TRIPLE BOTTOM LINE Economic Development This project will increase the long-term ability of the Airport to serve AAG's future growth. This project cost effectively meets AAG's needs by upgrading existing systems rather than building entirely new systems. Environmental Responsibility This project demonstrates environmental sustainability by improving existing Port assets to extend their life, installing variable frequency drives and higher efficiency components when replacing equipment, and better utilizing existing resources. Community Benefits Long-term vitality of the Airport benefits the regional economy, the local environment and nearby communities. The Office of Social Responsibility (OSR) has established requirements that will apply to this project. The design and construction procurement acquisition plan recommends the use of an existing contract for BHS design, which includes participation of two qualifying sub-consulting small business firms. The GC/CM construction contract as presented to Commission on January 6, 2015, has not been completed. Small Business Participation Project managers are coordinating with the Office of Social Responsibility to maximize small business participation opportunities including, but not limited to, Small Contractors and Suppliers (SCS) participation in accordance with Small Business Resolution No. 3618. ALTERNATIVES AND IMPLICATIONS CONSIDERED Alternative 1) Retain the Status Quo. No expansion of the existing NSAT baggage system will be done. This is not a recommended alternative. PROS: No additional cost to the project COMMISSION AGENDA Ted Fick, Chief Executive Officer March 17, 2014 Page 6 of 7 CONS: Does not support the Port's and AAG's vision and NorthSTAR objective to be able to support all flights originating from the NSAT with a baggage system located at the NSAT. The baggage system will not support the anticipated increase in demand and capacity of the NorthSTAR program either during construction or into the future. The existing NSAT BHS system has insufficient capacity to augment airport-wide baggage system capacity and demand during construction of other airport capital projects. Alternative 2) Extend the current North Satellite Baggage system (C88) mainline and recirculation baggage belt sort system, install four new sort piers, add two new transfer input belts, speed up the current sort and tunnel systems, and install all necessary power and controls infrastructure through the GC/CM contract for NorthSTAR. This is not the recommended alternative. PROS: Supports the Port's and AAG vision and NorthSTAR objectives at the opening of the NSAT expansion. The recommended GC/CM path allows the project to be completed while minimizing impacts to the baggage system operation. CONS: This alternative adds an estimated $12 million to the NorthSTAR NSAT Renovation & STS Lobbies Project. The existing NSAT BHS system has insufficient capacity to augment the airport-wide baggage system capacity and demand during construction of other Airport capital projects. The baggage system at NSAT will not support the anticipated increase in demand and capacity of the NorthSTAR program beyond the opening of the NSAT after the expansion. Alternative 3) Extend the current North Satellite Baggage system (C88) mainline and recirculation baggage belt sort system, install seven new sort piers, add two new transfer input belts, speed up the current sort and tunnel systems, and install all necessary power and controls infrastructure through the GC/CM contract for NorthSTAR. This is the recommended alternative. PROS: This option will support the Port's and AAG vision and NorthSTAR objectives. The baggage system at NSAT will support the anticipated increase in demand and capacity of the NorthSTAR program during construction and beyond. The recommended GC/CM path allows the project to be completed while minimizing impacts to the baggage system operation. CONS: This alternative adds $14.4 million to the NSAT Project. COMMISSION AGENDA Ted Fick, Chief Executive Officer March 17, 2014 Page 7 of 7 ATTACHMENTS TO THIS REQUEST NorthSTAR BHS phased diagram. PREVIOUS COMMISSION ACTIONS OR BRIEFINGS January 27, 2015 NorthSTAR Program Status Update January 6, 2015 The Commission authorized (1) $5,000,000 preconstruction services; (2) execution of a General Contractor/Construction Manager (GC/CM) contract for preconstruction services; and (3) transfer of scope, $1,750,000 budget and authorization for STS station roof replacement to the North Satellite Renovation and Expansion project. October 28, 2014 NorthSTAR Program Status Update August 5, 2014 Commission authorized an estimated $191,323,143 to expand the NSAT by 8 additional gates, an additional $15,717,800 for design completion, and use of the GC/CM alternative public works contracting procedure for NSAT expansion construction procurement. July 22, 2014 - NSAT Expansion Briefing. April 16, 2014 Seattle-Tacoma International Airport Capital Program Briefing. January 14, 2014 NorthSTAR Program status update and initial NSAT Expansion briefing. September 24, 2013 NorthSTAR Program status update. September 24, 2013 The Commission authorized staff to: (1) advertise, award, and execute a major public works contract for the construction of the NSAT Refurbish Baggage System Project; and (2) authorize the use of Port crews. June 25, 2013 NorthSTAR Program status update. May 28, 2013, Commission authorized the execution of separate service agreements for Construction Management Services and Commissioning Services, of approximate values of $10 million and $1.5 million. April 9, 2013 The Commission authorized the Chief Executive Officer to enter into a project labor agreement covering the NorthSTAR program's five major construction projects. March 26, 2013 NorthSTAR Program status update. December 11, 2012 The Commission was briefed on the Vertical Conveyance Modernization Project Aero Phases 1 and 2 and the possibility of adding the specified elevators and escalators to the NorthSTAR program. July 24, 2012 - Commission authorized $32,000,000 for the design of the NorthSTAR NSAT Renovation and NSTS Lobbies project. June 26, 2012 - The Port Commission was briefed on the NorthSTAR program by Wayne Grotheer, Director Aviation Project Management Group. April 10, 2012 - The Commission authorized the execution of consultant contracts for design and construction support services; program management services; and the completion of site surveys for regulated materials management, in the amount of $1,200,000.
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